Zhangjiagang Dehai Boiler Co., Ltd
Zhangjiagang Dehai Boiler Co., Ltd
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CFB Boiler Header Functions
Header is a pipe fittings for mixing working substances of boilers and ensuring uniform heating of working substances. Usually the furnace wall of industrial boilers is composed of rows of tubes(water-cooled walls), but the size of boilers is huge, and the structure is complex. It can not guarantee that the working substances in all tubes absorb the same heat. There are many differences in heat absorption in different parts.
Installing headers can let the working substance in each tube converge here, and distribute to the next level of each pipe so as to reduce the thermal deviation so that the heat absorption, flow of the working fluid and cooling and thermal efficiency of the boiler are optimized and improved; in addition, the size, number and layout of the pipes in the upper, middle and lower parts of the boiler are different. The header is responsible for connecting each section to ensure smooth flow of working substances.
CFB Boiler Header Details
1. The pressures and temperatures that headers have to withstand depend on the component to which they are connected. A header connected to an economizer or to water wall panels is subject to less severe requirements on the material than a header connected to superheaters or reheaters.
2. Depending on the temperature and pressure of headers, Vallourec supplies tubes in carbon steel to high-alloy ferritic steels such as T/P91 or T/P92, with sizes ranging from 88.9 mm to 406.4 mm.
Coal Fired CFB Boiler Header Performance advantage
1. The key to the manufacture of the header is the welding of the end cap (or head). When welding, most manufacturers use manual arc welding, because the weld is single-sided welding, the root quality is difficult to guarantee, and because of the huge of welding work, number of repairing times, the production cycle is long which cause the entire production process slow.
2. Our company adopt the advanced production technology, well-equipped instrument and sophisticated technology, and invented a submerged arc welding method during the header and cover welding. The character is: In the submerged arc welding machine head threading mechanism fixed connection welding wire guide, along the wire guide head to set the wire guide hole, the wire lead head has a certain degree of curvature, welding the inner wall, the wire guide head extension Into the inside of the welding.
3. The welding method mainly solves the problem that the existing welding method of the boiler header and the end cap (or the head) has the advantages of low processing efficiency, waste of argon at the time of processing, need to open the groove, have many processes, high processing cost and unsatisfactory welding fabrication.
Boiler Manifold Headers Features
1. Headers form an important part of all types of boilers. Steam from the generating tubes is collected in headers which are therefore always under pressure. This pressure may vary from 300 psi to 2000 psi.
2. Since headers are always under pressure, the utmost care is taken by us while fabricating them. Depending on the generating capacity of the boiler the header sizes fabricated by us vary from 100 mm to 600 mm NB. The stubs of various sizes are very carefully welded to the main body of the header to provide the desired openings from the headers
3. Bevelling and weld preparation of stubs duly tack-welded to the main body of the header are first shown to Chief Inspector of Boilers for his approval and once again the stubs fully welded with main body are shown to Chief Inspector of Boilers under hydraulic pressure, varying from 1000 to 3000 psi as required by the specifications.
4. The headers are stamped by Chief Inspector of Boilers before they leave our manufacturing plant. We also weld skubolets and weldolets in place of stubs.
Boiler Manifold Headers Specification
| Material | Carbon steel,Alloy steel,Stainless steel. |
| Length | According to costumes requirements. |
| Temperature Range | 300℃~1500℃ |
| Diameter(OD) | 76mm~914mm |
After drilling
About Us
Dehai Boiler is a manufacturer of A-class boiler(Power station boiler,industrial boiler,HRSG,waste-to-energy boiler,biomass boiler) and correlated A-class pressure parts intergrating the design,fabrication,installation,repair and mainteance. Dehai has ISO9001:2008 certificate issued by France AFAQ-EAQA Ltd,A-class boiler manufacturing license,ASME S Stamp and U Stamp authorized certificate.
Through effective management system and high quality products,Dehai became the qualified supplier of many famous boiler factories and energy companies and has won a lot of stable customers both domestic and abroad ,such as :Amec Foster Wheeler,Alstom,Dongfang Boiler,Harbin Boiler,Hangzhou Boiler,etc.
Based on the business idea of "High quality for survival and perfect service for development",we shall care for customers' demand and keep improving our work permanently. To create Dehai brand,is to serve clients with our improved products and better performance.
Dehai is located in Economic and Technological Development Zone,Zhangjiagang City,Jiangsu Province. S38 highway Zhangjiagang exit is about 1.5 kilometers to the north of our company and the traffic is very convenient.